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NASA Publication Cites Epner's
Gold
NASA Commercial Technology
Division publication
Getting the Gold Treatment
Epner Technology, Inc., of Brooklyn, New
York, has a golden reputation at NASAs Goddard Space
Flight Center. In 1996, the company first partnered with Goddard
to Gold-coat a telescope mirror for use on the Mars Global
Surveyor. The mirror, known as the Mars Orbiter Laser Altimeter
(MOLA), functioned as part of a laser device to chart Mars
topography. Epner Technologys Laser Gold process
was used on the mirror to give it the sensitivity necessary
for the operation. The success of this project let Goddard
to call upon Epners expertise again to work on the Vegetation
Canopy Lidar (VCL) mirror. This partnership resulted in new
commercial applications for the Laser Gold process in the
automotive industry.
The VCL mirror will orbit the Earth in 2003
as part of NASAs Earth System Science Pathfinder (ESSP)
program. Intended to map the Earths surface in the same
way that the MOLA mapped Mars, the VCL mirror presented a
unique challenge to Epner because of its size and worth. With
a 0.9-meter diameter, the mirror was too large for Epners
plating tanks. Made of beryllium, an expensive but ideal material
for space optics, the mirror has a value of more than 1 million
dollars. The company considered using the mirror itself as
its own plating tank since it has a slight dish shape, but
the danger to the mirror for such an experiment was deemed
too great. Given the mirrors worth, the Epner team needed
to find a solution that would be effective without risking
the mirrors safety.
The safest method was to build a facility
large enough to accommodate the VCL, so that it could be plated
the same way as the MOLA mirror. The greatest roadblock was
the cost. NASA did not have the budget to cover the cost of
the setup necessary to gold-coat a mirror of this size, in
addition to the cleaners, acid dips, nickel plating, gold
strike, Laser Gold plate, and rinse steps involved. With the
additional cost of the gold needed to charge the tanks and
the necessary rehearsal time on a dummy mirror, it did not
look like plating the VCL mirror would be possible.
Epner recognized a commercial opportunity
that would make the project lucrative. A few years earlier,
Epner explored the possibility of selling Laser Gold-coated
reflectors to the automotive industry. The company, thwarted
by the size of the over panels that are used in its production
paint drying ovens, did not have equipment large enough to
cost effectively handle the plating of the stainless steel
panels. Seeing a chance to renew this effort, David Epner,
owner and chief executive officer of the company, stated,
If we could come out of this project with a production
capability to handle large parts, whole new markets would
be open to us
not the least of which was the automotive
industry. As a result of this new vision, Epner Technologies
and Goddard entered into an agreement by which NASA would
fund the facility needed to do the gold-plating, and the company
would cover all other costs as part of its internal research
and development.
The VCL mirror project proceeded successfully,
fulfilling Goddards needs and leaving Epner with anew
facility to provide Laser Gold for the automotive industry.
This new capability means increased energy savings and improvement
in both quality and production time for BMW Manufacturing
Corporation of Spartanburg, South Carolina, and Cadillac of
Detroit, Michigan, as well as other manufacturers who have
implemented Epner Technologys LaserGold process.
Laser Gold is a registered trademark of
Epner Technology, Inc.
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Epner's Laser Gold
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| Laser Gold being applied
to a Beryllium mirror nearly 1 meter in diameter.! Vegetation
Canopy Lidar optic will orbit earth in 2003. Photo, Dr.
J. Bufton, NASA. Light-weighted rear surface of .9 meter
VCL mirror. |

(click image for photo
details)
Light-weighted rear surface of a Beryllium mirror .9 meter
in diameter. |

(click image for photo
details)
IR Auto Oven. Laser Gold improves performance 30% |
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